The grill is made up of iron or steel, and when it is exposed to the elements, it rusts. This is a problem for anyone who owns a grill, as they are often used for cooking food. You can get a good deal on a new grill, but you will have to replace the metal with stainless steel. This is a lot more expensive than the cost of repairing the grill. The rust can be removed from the grill by using a wire brush and a little bit of paint thinner.
There are conditions when rust eats the bottom of the grill, and massive holes are formed at the bottom of the grill. In such conditions, it is compulsory to repair the rusted part of the grill. But then comes a great question on how to repair rusted bbq grill. Why does the grill bottom get rusted? In this article, we will deal with such types of questions and will give a proper answer for each and related question.
First of all, you should clean the grill by removing the leftover coals and ashes. This will allow you to examine it thoroughly. If there is a small worn-out bottom you can use epoxy resin to fix it. If the bottom is fully rusted you need a metallic sheet, a screwdriver, and a hacksaw to completely fix the bottom.
If there is a hairline cut in the bottom of your grill then read this article to fix it.
Why does the Grill get Rusted?
Definitely, there are some reasons that can make the grill rusty. One of the reasons is that the grill is not cleaned properly. If the grill is not cleaned properly, then the grease and the dirt remain in the grill. When the grease and dirt remain in the grill, it becomes the perfect place for bacteria and germs to grow. The bacteria will eat the iron, and that is why the grill gets rusty.
Another reason is that the grill is not maintained properly. If the grill is cleaned regularly, the rusting process will stop. But it is not possible to keep the grill clean all the time. When the grill is not cleaned regularly, the rusting process continues and that is why the grill bottom gets rusted.
If there is any moisture present inside the grill, then it will also cause the rusting process. If there is moisture inside the grill, then it will cause rusting of the grill. If the grill is not cleaned properly and there is moisture present inside the grill, then it is inevitable that the rusting process will start.
How to Repair Rusted BBQ Grill?
There are two methods to repair the rusted grill.
- Remove the rust completely.
- Repair the rust.
Cleaning the Rust from the Grill
First, you can use a wire brush. A wire brush is very effective in cleaning the grill. Use a wire brush to scrub the grill surface. Then, wash the grill with soap and water. Make sure that the grill is cleaned properly.
In addition to cleaning the grill, you can also use a paint thinner to remove the rust from the grill. Paint thinner is a mixture of gasoline and thinner. The gasoline will burn the rust from the grill and the thinner will dissolve the rust. Paint thinner is a chemical product and it can damage the metal surface of the grill. So, it is better to use a wire brush instead of paint thinner.
How to Repair the Worn-out Bottom?
Undeniably, the bottom of the grill is the most important part of the grill. If the bottom of the grill is damaged, then it is not possible to cook the food. So, the first thing that you should do is clean the bottom of the grill. Then, you should examine the bottom. If there is a small grove in the bottom, you can fix it by applying heat-resistant material.
You can apply a coating of epoxy to the grill. Epoxy is a kind of glue that is used to repair the grill. The epoxy will fix the metal piece with the bottom of the grill.
If the Bottom of the grill is completely worn out, then you can fix it by patching the bottom with a metal piece. Cut the bottom of the grill that is worn out. Then, apply a little bit of adhesive to the bottom of the grill. Then, cut the metal piece that is required to fix the bottom of the grill. Now, you can attach the metal piece to the bottom of the grill. Here is a complete procedure.
Materials needed for Fixing the Grill
- Hacksaw
- Screwdriver
- Wrench
- An adhesive
- Metal piece
How to Fix Rusty Grill Bottom with a Metal Piece
There are a number of steps to repair the bottom of the grill using a metal piece.
Step 1: Clean the Grill
Clean the bottom of the grill by using a wire brush. Make sure that the bottom of the grill is clean. Then, wash the bottom of the grill with soap and water.
Step 2: Cut the worn-out portion
Cut the bottom of the grill using a hacksaw. Make sure that the bottom of the grill is cut properly. Then, wash the bottom of the grill with soap and water.
Step 3: Cut the metal Piece
Cut the metal piece required to fix the bottom of the grill. Make sure that the metal piece is perfectly fitted on the bottom of the grill. Then, apply the metal piece to the bottom of the grill.
Step 4: Apply Adhesive to the bottom
Apply an adhesive to the bottom of the grill as well as to the corners of the freshly cut metal piece. Make sure that the bottom of the grill is covered with adhesive before placing the metal piece.
Step 5: Fix the bottom of the grill
Now, you can use a screwdriver to attach the metal piece to the bottom of the grill. Make sure that the screwdriver is adequately tightened. Then, you can use a wrench to tighten the screwdriver.
Step 6: Apply a coat of Epoxy
After fixing the bottom of the grill, you can apply a coat of epoxy to the bottom of the grill. Make sure that the epoxy resin is applied entirely all around the bottom of the grill. Then, wait for the epoxy to dry.
Step 7: Apply oil to the bottom
After applying the epoxy, you can apply some oil to the bottom of the grill. This will prevent the grill from further rusting. Make sure that the oil is applied correctly. Then, wait for the oil to dry before using the grill.
Preventive Measures while Fixing the Grill?
Some of the preventive measures that must be taken while fixing the grill are.
- Wear heat-resistant gloves before starting to repair.
- Make sure that there is no fire in the grill.
- Avoid direct contact with any sharp object while fixing it.
- Before starting clean the grill completely.
- Do not apply too much pressure.
- Use a wrench to tighten the screwdriver.
How to Extend the Life of your Grill?
As I have said earlier, there are a number of ways to extend the life of your grill. Some of them are mentioned below.
- Clean It after every use.
- Avoid cleaning the grill with abrasive material.
- Keep it away from direct sunlight.
- Store it in a moisture-free place.
- Make sure that the grill is properly ventilated, and maintained.
Conclusion
To extend the life of your grill if it is necessary maintain it as much as possible. If the bottom of the grill is worn out, you need a metal sheet, screwdriver, epoxy resin, oil, and a wrench. Cut the sheet, place it correctly on the grill’s worn-out part, and screw it tightly. apply epoxy resin all along with the corners of the sheet.